Module · Performance

Turn process data into better runs.

Industrial process optimisation using data and AI — find the losses, predict the failures, and give operators the next best action while the line is still running.

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What it covers

Performance, energy, waste — measured and improved.

Production performance analysis

Throughput, OEE and line performance analysed across shifts, products and machines.

Energy & resource optimisation

Energy per unit and resource use surfaced and reduced against real production context.

Waste, scrap & yield reduction

Scrap and yield modelled to their drivers so the costly variation gets attacked first.

Predictive maintenance

Failure signatures spotted early — maintenance planned before the line goes down.

Process anomaly & quality prediction

Anomalies flagged in real time, and quality predicted from machine and process signals.

Operator decision support

Clear, in-context recommendations for the next best action at the machine.

Signal

The losses you can’t see by shift report.

Optimize joins machine, process and quality data to show where performance, energy and yield are actually leaking — and what to do about it.

Baselines per product, line and shift

Predicted failures ranked by impact

Quality predicted before the lab confirms it

optimize · line 4Live

87.4%

OEE — line 4

-12%

Energy / tonne vs base

1.8%

Scrap rate (7d)

Predicted maint. flags

Outcomes

Where the value lands.

Fewer unplanned stops

Predictive flags move maintenance from reactive to scheduled.

Lower cost per unit

Energy and scrap reductions compound across every run.

Right action, sooner

Operators act on the anomaly during the run, not after the reject.

Book a demo

See KlearCtrl on your own factory.

A 30-minute walkthrough mapped to how your teams work today — no production data required.

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No production data required · Hosted or on-prem

Turn process data into better runs.

Performance, energy, waste — measured and improved.

The losses you can’t see by shift report.

Where the value lands.

Explore the rest of the suite.

See KlearCtrl on your own factory.